Gen4 Super Ion Air Wipe

The EXAIR Gen4® Super Ion Air Wipe is designed to eliminate static electricity from surfaces such as pipes, cables, extruded shapes, hoses, and wires. Here are some key features:

  • 360° ionized airstream: Provides a uniform static elimination around the entire surface.
  • Easy installation: Can be clamped around the part without any moving parts.

  • Low air consumption: Maximizes ionized airflow while minimizing compressed air usage.

  • Rugged design: Metal armored and electromagnetically shielded cable for durability.

  • Shockless and non-radioactive: Safe for use around sensitive materials.

  • Integrated ground: Eliminates the need for an additional ground connection.

  • Compact and lightweight: Easy to mount using tapped holes or rigid pipe

The Gen4 Super Ion Air Wipe is ideal for applications such as cleaning and neutralizing extrusions, neutralizing static on pipes and tubing, cleaning molded parts, pre-paint dust removal, and removing chips, shavings, and sawdust.

Super Ion Air Wipe Performance

Model

Number

Air Consumption*Sound Level

Dissipates

5kV**

SCFMSLPMdBASeconds
816229.5835770.20
816450.21,422810.20

* tested at 80 PSIG (5.5 BAR)

** 12" (305mm) from target

How the Gen4 Ionizing Bar Works

The Super Ion Air Wipe incorporates a Super Air Wipe and a split ionizing collar, energized by a power supply. Compressed air is ejected through the small ring nozzle of the Super Air Wipe at high velocity (1). A conical 360° ring of air is created that induces high volumes of surrounding air (2). The airflow passes through the collar and is ionized by two emitter points (3). That high velocity, ionized airstream attaches itself to the surface of the material running through the Super Ion Air Wipe (4), uniformly eliminating the static electricity and removing any contaminants from the surface.

Super Ion Air Wipe Specifications
Cablea 5' length of armored, electromagnetically shielded cable is included
Power SupplyEXAIR Model 7960 or 7961 Power Supply (5kV) is required for Super Ion Air Wipe operation. Power supplies are equipped with a modular 6' (1.83m) power cord, lighted power switch, integrated fuse on the primary and (2) or (4) high voltage outlets.
Compressed Air1/4 NPT intlet
ElectricalFor use with 5 kVrms, 5 milliamperes (max) power supply
Electrical Hazard

Shockless (less than 40 microamperes short circuited).

Do not use near flammable materials or gases.

Materials of Construction
Metal partsAluminum
Plastic partsUL rated 94 HB
EmittersStainless Steel
Maximum ambient temperature165°F (74°C)

Gen4 Super Ion Air Wipe Dimensions

  • Clean and neutralize extrusions
  • Neutralizing pipe, tubing, wire
  • Cleaning molded parts
  • Neutralizing static for quality printing
  • Pre-paint dust removal
  • Remove chips, shavings and sawdust
  • Container neutralization
  • Low air consumption
  • Rapid static decay
  • Quiet
  • Effective up to 15 feet (4.6m)
  • Shockless, non-radioactive
  • Compact, rugged, easy to install
  • Intake can be ducted
  • No moving parts - low maintenance
  • Variable force and flow

Super Ion Air Wipes are available in three different model types:

  • Super Ion Air Wipe - includes the Super Ion Air Wipe and 5' (1.52m) armor shielded cable.
  • Super Ion Air Wipe Systems - include a Super Ion Air Wipe and Model 7960 Power Supply (115 VAC/230 VAC, 50/60Hz).
  • Super Ion Air Wipe Kits - include a Super Ion Air Wipe, Model 7960 Power Supply, shim set, filter separator and pressure regulator (with coupler).

Super Ion Air Wipe Models

Diameter
Super Ion Air Wipe
Super Ion Air Wipe Systems
Super Ion Air Wipe Kit
2" (51mm)816282628462
4" (102mm)816482648464
Power Supplies

The two-outlet (Model 7960) and four-outlet (Model 7961) Gen4 Power Supplies offer selectable voltage options, allowing you to choose between 115VAC or 230VAC. The modular cable includes electromagnetic shielding to safeguard sensitive electronics from interference and to facilitate easier connections and routing. Additionally, an integrated fuse on the primary side provides protection against voltage spikes. Both Gen4 Power Supplies are UL Component Recognized to US and Canadian Standards, and they are CE and RoHS compliant.

Shim Sets

The Super Ion Air Wipe operates by exhausting compressed air through a gap set with a shim positioned between the cap and the body. It comes with a pre-installed .002" (0.05mm) thick stainless steel shim, which is suitable for most applications. To increase force and airflow, additional shims can be added to widen the gap. This results in higher velocity and more impactful force, albeit with slightly increased air consumption and noise. The Super Ion Air Wipe shim sets, which include two .002" (0.05mm) stainless steel shims that can be stacked, are included with all kits and are also available for purchase separately.

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Vivek Pneutech Solutions Pvt. Ltd.

#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, Bannerghatta Road, Bangalore, Karnataka,INDIA

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Vivek Pneutech Solutions Pvt. Ltd.

#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, Bannerghatta Road, Bangalore, Karnataka,INDIA

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